Macrotec carbon fines recovery furnace at a gold mine processing plant
Carbon Fines Gold Recovery

Carbon Fines Furnaces for Gold Recovery

A high-temperature thermal processing furnace that recovers gold from loaded carbon fines lost during CIL and CIP elution and regeneration, turning what would otherwise be a circuit loss into recoverable value. Designed and manufactured by Macrotec, with over 40 years of experience in high-temperature process equipment, and offered in two sizes, the C10 CF and C100 CF.

Key Specifications

Models
Macrotec C10 CF and C100 CF
Throughput
SPEC NEEDED
Kilograms of loaded carbon fines processed per hour, C10 CF and C100 CF.
Operating temperature
SPEC NEEDED
Chamber temperature range for controlled carbon burn-off.
Fuel
SPEC NEEDED
Fuel type used to fire the chamber, e.g. diesel, LPG or electric.
Feed
SPEC NEEDED
Manual or automatic feed configuration for loading fines.
Power supply
SPEC NEEDED
Electrical supply requirement per model.
Emissions
EU IED 2010/75/EU and SA NEM:AQA compliant, confirmed per project
Dimensions & weight
SPEC NEEDED
Footprint and installed weight, C10 CF and C100 CF.

This is a genuinely under-documented product line. Figures marked SPEC NEEDED require input from Macrotec's engineering team before this page is finalised.

How It Works

Controlled-Air Combustion of Loaded Carbon

Gold processing plants running carbon-in-leach (CIL) or carbon-in-pulp (CIP) circuits use activated carbon to adsorb dissolved gold from the leach slurry. Loaded carbon is stripped of its gold in an elution circuit, and the barren carbon is thermally reactivated and returned to the process.

Through repeated cycling, some of that carbon breaks down into fine particles too small for the circuit's retention screens to hold. These carbon fines still carry adsorbed gold, and without a recovery step they report to tailings or are lost from the circuit entirely.

Our carbon fines furnace recovers that value. Fines are fed into a refractory-lined chamber and combusted under controlled combustion air. The carbon burns off as temperature is held through the cycle, while the gold, unaffected by combustion, concentrates in the ash left behind. That ash is collected and sent on for smelting or refining.

Chamber temperature and combustion air are the two variables that govern how completely the carbon burns off and how consistently gold reports to the ash, which is why both are held under active control rather than set once and left.

Carbon Fines Furnace
  • Controlled-air carbon combustion
  • Gold concentrates in furnace ash
  • Residence time and per-model throughput SPEC NEEDED
Applications & Use Cases

Recovering Value from Gold Processing Circuits

Carbon fines furnaces serve gold mines and processing plants running CIL or CIP circuits, including operators such as AngloGold Ashanti and Barrick Gold, wherever loaded carbon fines would otherwise be lost to tailings instead of recovered as gold-bearing ash.

Gold mines & CIL/CIP circuits

Carbon fines reprocessing

Elution & regeneration plants

Tailings value recovery

Metallurgical processing plants

Remote mine sites

Features & Benefits

Engineered to Protect Recovery

Two models, sized to your fines volume

The C10 CF and C100 CF cover a range of circuit sizes, so the furnace is matched to how much loaded carbon your plant actually generates, not oversized or undersized against it.

Controlled combustion for consistent recovery

Chamber temperature and combustion air are held through the cycle rather than left to drift, so gold reports to the ash consistently, run after run.

Emissions control options

Gas cleaning is specified against the emission limits that apply on your site, the same framework we apply across our thermal process range.

Built for mine site duty

Refractory, structure and controls are engineered for the same remote, dusty operating conditions as the rest of our thermal process equipment.

In-house engineered combustion control

Combustion control and instrumentation are developed in-house, the part of a high-temperature unit where recovery and emissions performance are actually won or lost.

Turns a loss stream into recovered value

Fines that would otherwise report to tailings become a revenue line instead, recovered as gold-bearing ash ready for smelting or refining.

Compliance & Certification

Emissions and Safety, Independently Certified

The carbon fines furnace is high-temperature thermal plant, so it is specified against the same emissions framework as the rest of our range, supporting the EU Industrial Emissions Directive (2010/75/EU) and South African NEM:AQA, with the applicable limits and any gas cleaning confirmed for each project. Our quality, environmental and occupational health and safety management systems are independently certified to ISO 9001, ISO 14001 and ISO 45001.

ISO 9001
Quality management
ISO 14001
Environmental management
ISO 45001
Health & safety
IED 2010/75/EU
EU emissions directive
NEM:AQA
SA air quality
BAT
Best Available Techniques
Configuration Options

Two Models, Sized to Your Fines Volume

Both models share the same combustion and control philosophy. Per-model throughput, feed configuration and footprint are confirmed at quotation stage against your circuit's fines volume.

C10 CF

Smaller CIL/CIP operations and satellite plants processing a lower volume of loaded carbon fines.

Capacity
SPEC NEEDED
Feed
SPEC NEEDED
C100 CF

Higher-volume gold operations processing a greater throughput of carbon fines across the circuit.

Capacity
SPEC NEEDED
Feed
SPEC NEEDED

This page requires input from Macrotec's engineering team on: per-model throughput (kg/hr of carbon fines), operating temperature range, fuel type, feed configuration, footprint and installed weight for both the C10 CF and C100 CF.

Support, Maintenance & Spares

Every carbon fines furnace is backed by Macrotec's after-sales team: on-site commissioning, operator training, a reliable spare parts supply, and maintenance agreements sized to your operation. Our Maintenance & Repairs service covers the full recovery furnace range, wherever it is installed.

View Service Details
Get in Touch

Specify Your Carbon Fines Furnace

Tell us your fines volume and circuit configuration and our engineers will help you size the right model.