Macrotec waste oil precious metals recovery furnace at an industrial processing yard
Waste Oil Precious Metals Recovery

Waste Oil Precious Metals Recovery

A thermal recovery system that processes waste oil and oily residue streams to concentrate the precious metal content they carry, rather than losing that value when the oil is disposed of or burned for fuel value alone. Designed and manufactured by Macrotec, with over 40 years of experience in high-temperature process equipment, and configured around the specific feed at each site.

Key Specifications

Feed types
Waste oil, oily residues and spent catalyst-bearing streams
Throughput
SPEC NEEDED
Litres or kilograms of feed processed per hour.
Operating temperature
SPEC NEEDED
Chamber temperature range for organic destruction.
Fuel
SPEC NEEDED
Fuel type used to fire the chamber.
Configuration / models
SPEC NEEDED
Model range and sizing basis, to be defined against feed characteristics.
Power supply
SPEC NEEDED
Electrical supply requirement.
Emissions
EU IED 2010/75/EU and SA NEM:AQA compliant, confirmed per project
Dimensions & weight
SPEC NEEDED
Footprint and installed weight per configuration.

This product line has no source content on the current site. Figures marked SPEC NEEDED require input from Macrotec's engineering team before this page is finalised.

How It Works

Controlled-Air Combustion of Waste Oil Streams

Waste oil and oily residues from mining, refining and industrial processing operations can carry recoverable quantities of precious metals, picked up through contact with catalysts, contaminated equipment or process residues. Disposed of or burned purely for fuel value, that value is lost.

Thermal processing recovers it instead. The feed is introduced into a refractory-lined chamber and combusted under controlled combustion air. The organic fraction, the oil itself, is destroyed at temperature, while the non-combustible metal content concentrates in the ash and residue left behind.

Combustion air, chamber temperature and residence time are controlled through the cycle in the same way as on our carbon fines gold recovery furnace, holding conditions steady so that recovery is consistent and stack emissions stay within the applicable limits.

Because waste oil streams vary widely in viscosity, contaminant loading, moisture content and metal concentration, each installation is engineered around the specific feed rather than sold as a single fixed specification.

Waste Oil Recovery
  • Controlled-air combustion of a variable feed
  • Metal content concentrates in furnace ash
  • Model range and throughput SPEC NEEDED
Applications & Use Cases

Recovering Value from Oily Waste Streams

Waste oil and oily residue recovery applies wherever mining, refining or metallurgical operations generate an oil stream that may carry precious metal content, from mine site workshops to refineries processing spent catalysts. Macrotec's recovery furnace range already serves major gold producers, including AngloGold Ashanti and Barrick Gold, whose sites generate exactly this kind of residual stream.

Waste oil & oily residue streams

Spent catalyst processing

Refineries & smelters

Mining & metallurgical plants

Resource & residue recovery

Remote & island sites

Features & Benefits

Engineered Around Your Feed

Configured to your feed

Viscosity, contaminant loading, moisture content and metal concentration all vary by site, so the unit is engineered around your specific waste oil stream rather than sold as one fixed specification.

Controlled combustion of a complex feed

Chamber temperature and combustion air are held through the cycle so the organic fraction burns off completely and consistently, run after run.

Emissions control options

Gas cleaning is specified against the emission limits that apply on your site, the same framework we apply across our thermal process range.

In-house engineered combustion control

Combustion control and instrumentation are developed in-house, the part of a high-temperature unit where recovery and emissions performance are actually won or lost.

Concentrates value instead of losing it

Precious metal content that would otherwise be lost to disposal or straight fuel-burning concentrates in the ash and residue left behind, ready for onward refining.

Built for continuous industrial duty

Refractory, structure and controls are engineered for continuous operation at mine sites, refineries and metallurgical plants.

Compliance & Certification

Emissions and Safety, Independently Certified

The waste oil recovery system is high-temperature thermal plant, so it is specified against the same emissions framework as the rest of our range, supporting the EU Industrial Emissions Directive (2010/75/EU) and South African NEM:AQA, with the applicable limits and any gas cleaning confirmed for each project. Our quality, environmental and occupational health and safety management systems are independently certified to ISO 9001, ISO 14001 and ISO 45001.

ISO 9001
Quality management
ISO 14001
Environmental management
ISO 45001
Health & safety
IED 2010/75/EU
EU emissions directive
NEM:AQA
SA air quality
BAT
Best Available Techniques
Configuration Options

Configured to the Feed, Not a Fixed Size

Unlike the carbon fines furnace, this line does not yet have a published model range. Sizing depends on the variables below, confirmed with our engineers at quotation stage.

Feed viscosity & pumpability
SPEC NEEDED
Contaminant / solids loading
SPEC NEEDED
Moisture content
SPEC NEEDED
Metal concentration in feed
SPEC NEEDED
Required throughput
SPEC NEEDED
Site emission limits
SPEC NEEDED

This page requires input from Macrotec's engineering team on: a defined model range or sizing basis, typical throughput, operating temperature, fuel type, footprint and installed weight for this line.

Support, Maintenance & Spares

Every waste oil recovery system is backed by Macrotec's after-sales team: on-site commissioning, operator training, a reliable spare parts supply, and maintenance agreements sized to your operation. Our Maintenance & Repairs service covers the full recovery furnace range, wherever it is installed.

View Service Details
Get in Touch

Talk to Us About Your Waste Oil Stream

Tell us about your feed volume, contaminant load and metal content and our engineers will help you specify the right recovery system.